Nissan
OEM : Automotive
Nissan continues its quest to optimize product development and deliver highly innovative technology. Today, in various countries and regions around the world, we enjoy a stellar reputation for creating truly innovative vehicles and service programs.
Assembly Line
Nissan Intelligent Factory
Nissan introduced the Nissan Intelligent Factory initiative at its plant to respond to these needs and trends. Nissan Intelligent Factory enables Nissan to: Use robots that have inherited the skills of takumi to manufacture next-generation vehicles; of the highest quality, Create an improved environment where a wide range of people can work comfortably, and; Realize a zero-emission production system, thereby accelerating efforts to achieve a decarbonized society.
Nissan Accelerates Assembly Line with 3D Printing Solution
Previously Nissan outsourced all of its prototypes and jigs to mechanical suppliers who used traditional manufacturing methods, such as CNC and drilling. Although the quality of the finished product was good, the lead times were long and inflexible and the costs were high. Even simple tools could cost in the region of 400€ for machining. By printing some of these parts in-house with 3D printers, Nissan has cut the time of designing, refining and producing parts from one week to just one day and slashed costs by 95%.
Eric Pallarés, chief technical officer at BCN3D, adds: “The automotive industry is probably the best example of scaling up a complex product with the demands of meeting highest quality standards. It’s fascinating to see how the assembly process of a car – where many individual parts are put together in an assembly line – relies on FFF printed parts at virtually every stage. Having assembled thousands of cars, Nissan has found that using BCN3D 3D printing technology to make jigs and fixtures for complex assembly operations delivers consistently high quality components at a reduced time and lower cost”.